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Machinability
Testing
Are you using the
same tooling and process recommendations your tooling vendor
provides to your competitors? Let EMI help you find the best
conditions for your applications. EMI offers quick
results at an attractive price. How? Evolving from over 15
years of experimental research experience, EMI has developed
specialized software and instrumentation that result in standard,
repeatable and highly efficient testing. |
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Standard
testing services include: |
- ISO standard tool life testing:
Tests can be conducted on bar stock under continuous cutting
conditions as well as simulated intermittent cutting conditions.
Testing can be done dry or wet, and with or without force/power
measurements. Each test is repeated a minimum of three
times. A standardized, easily interpreted summary,
as well as all test details, are provided in an electronic
report (sample pages to left). The summary includes
wear vs. time for as many speeds and feeds as desired, as
well as Taylor model coefficients and, if force/power data
are desired, force and power evolution with wear.
- Force modeling: Semi-empirical force/power
model calibration testing provides a simple model/equation
that yields quantitative dependence on any of the following
process variables: feed, depth of cut, cutting speed,
rake geometry, corner radius, lead angle. In addition,
sensitivity to edge preparation variation can be included.
Test plans are strategically randomized and repeated a minimum
of three times.
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| EMI
can also work with you to plan specialized machinability testing,
conducted at our facility or yours, and then process, reduce
and interpret the data. Click
for details. |
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